(See also Kit assembly for an electric boat engine )

The plan is to install an electric motor in my boat, but to keep the diesel engine as is, by removing the flexible coupling.

The final solution work well !

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system


But let's back up a bit...

The boat has a large space between the diesel engine and the bearing that supports the propeller shaft: this is the ideal setup for adding an electric motor here!

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

With a 48 VDC lithium battery, the ME1616 boat motor kit delivers 15 kW of peak power at an engine speed of approximately 2,300–2,500 rpm (3,000 rpm max). The max power at max torque of 120 Nm is reach at 1200 rpm :

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

For my 40mm drive shaft, I opted for a drive shaft bracket with a center-to-center distance of 222mm:

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

At this power level, the width of the HTD belt in the transmission is 50 mm.

To achieve approximately 390 rpm at the propeller shaft, the reduction ratio must be approximately 1200 / 390 = 3.07. The selected transmission kit is the 28-90 for 50mm belt, with a ration of 3.21:

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

A 3-meter control cable between the drive and the control station is just right for me:

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

After a few weeks of manufacturing and shipping, the kit arrived at my house safely. Now all that's left is to install it on the boat!

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

Initially, the power consumption was somewhat disappointing. However, after the boat's hull was pressure-washed, performance improved significantly; in fact, we removed a full wheelbarrow's worth of barnacles and shells from the hull during the process!

A ME1616 48V boat kit as an hybrid propulsion system
A ME1616 48V boat kit as an hybrid propulsion system

The high-pitched whine of the drive belt was also a bit annoying. I bought a 7-kg weighted blanket at a secondhand store for just €4.50. I folded it in four and draped it over the motor frame, tucking it under the cables so that the top and sides of the frame were completely covered. It fits perfectly. The noise has been significantly reduced and is no longer bothersome.